Modular Coating Line (MCL) Specifications

The Modular Coating Line (MCL) is available in 300mm and 600mm configurations and serves a variety of end-use applications. A wide range of coatings including solvent, aqueous, E-Beam and UV may be processed on the MCL with the available standard options offered.

MCL-300 Web & Machine Widths

Max Web Width: 356 mm (14″)
Max Coat Width: 300 mm (12″)
Min. Web Width: 76 mm (3″)
Min. Roll Face: 380 mm (15″)

MCL-600 Web & Machine Widths

Max Web Width: 635 mm (25″)
Max Coat Width: 610 mm (24″)
Min. Web Width: 152 mm (6″)
Min. Roll Face: 660 mm (26″)

Machine Speeds & Tensions

Mechanical Speed Range: 1-20 m/min. (optional 5-100- m/min; 10-200 m/min.)
Suggested Operating Range: 2-20 m/min. (optional 10-100 m/min; 20-200 m/min.)
Line Tension Range: 2-60 lbs. (9-267 N/m) 0.25-2.5 PLI (44-438 N/m)

Unwind/Rewind Specifications

Maximum Roll OD: 610 mm (24″)
Maximum Roll Weight: 227 Kg (500 lbs.)
Roll Mounting: Shafted
Core Length(s) Nominal: 76-635 mm (3″-25″)
Core ID: 76 mm (3″) 152 mm (6″)
Core OD: 89 mm (3.5″) 165 mm (6.5″)
Core Material: Fiber or Plastic

Web Tension Examples

Paper
Width: 152 mm (6″)
PLI: 0.5-10.0
N/m: 88-1,751

Film
Width: 300 mm (12″)
PLI: 0.25-5.0
N/m: 44-876

Non-Woven
Width: 457 mm (18″)
PLI: 0.16-3.3
N/m: 28-578

Foils
Width: 610 mm (24″)
PLI: 0.125-2.5
N/m: 22-438

Sample modular coating line configurations include E-Beam line, laminating Line with two dryer zones, and battery coating line with six dryer zones.

Sample modular coating line configurations include E-Beam line, laminating Line with two dryer zones, and battery coating line with six dryer zones.

The modular design of the MCL utilizes pre-engineered components. A complete line, even with the amount of customization available, can be delivered quickly at a lower cost than an equivalent machine produced from completely customized drawings, without sacrificing quality.

Modular Coating Line Schematic

Contact Faustel for a complete description of the new Modular Coating Line at 262-253-3333.

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